
Brake discs
Safety-critical: must be produced in high volumes with short cycle times and process reliability. With Euro 7, hard-coated low-emission discs join grey-cast-iron discs in series production.
Since 198343 years serving Turkish industry
WEISSER is a German manufacturer whose roots go back to 1830 and which has built machine tools in St. Georgen (Black Forest) since 1856. It specialises in high-precision turning of rotational parts in series production, above all for the automotive industry: single- and twin-spindle vertical lathes that load and unload the workpiece themselves (pick-up), hard turning, multi-process turning platforms and automation solutions.
Workpieces
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Other industries: AerospaceDefenceEnergyMedical

Safety-critical: must be produced in high volumes with short cycle times and process reliability. With Euro 7, hard-coated low-emission discs join grey-cast-iron discs in series production.

As transmission output grows, gears, disc carriers, shafts and planet gears must be made in larger volumes, with high precision and flexible processes.

Critical for clean combustion and long engine life, with ever more complex shapes. Very tight outer-contour tolerances; aluminium and hardened-steel pistons of different types and sizes on one machine.

Solid small-diameter shafts in electric motors; the lamination stack makes the rotor heavy, and every extra gram reduces an EV's range. Machined in complete cells with robot or gantry loading.

An indispensable, complex-shaped connecting element of the drive train. Needs high volumes, error-free processes and short cycle times; turning is split into several sub-processes.

Modern automatic transmissions contain up to three planetary gear sets; the planet carrier holds their gears. Increasingly common thanks to high efficiency, compact design and high power density.

A drive component in commercial vehicles, agricultural and construction machinery. Yoke eye and cross holes are machined in few setups; bearing seats are pre-turned before hardening and ground afterwards.
Other workpieces
WEISSER, TIBO, Nill + Ritz · Automotive
Technologies
These technologies are integrated into the machine and can be combined in one setup; most of them were developed by WEISSER.
Developed and patented by WEISSER: workpiece and cutting edge rotate simultaneously, producing twist-free finished surfaces that can replace grinding. Machining time is up to 77% shorter than hard turning.
Three times the capacity with the WEISSER HOT system: high-output turning of combustion-engine pistons, camshafts, multi-edge profiles and polygon shaft-hub connections.
Turning and milling from bar in parallel with machining time: six-sided complete machining up to 105 mm diameter and 1,200 mm length. Fewer re-clampings, shorter machining times, lower unit costs.
Deburring, facing, milling, drilling and centring at the shaft ends; contour machining at the ends, from one or both sides.
An integrated skiving module cuts internal and external gearings with different helix angles and directions in one machine, combining hobbing and shaping in one continuous high-feed process.
Internal and external cylindrical grinding in one machine: hard finishing of rotationally symmetrical parts, combined with hard turning or rotational turning for optimum cycle times.
Solid brass cages for heavy-duty bearings, replacing milling, drilling and broaching. For planetary gearboxes, wind-turbine gears, railway axles and construction machinery; concave pocket shapes let the rollers snap in.
Simultaneous machining with two powerful disc turrets (4 axes): two tools work at once and machining steps are combined, cutting machining time and unit cost.
Products
High-output single- and twin-spindle vertical lathes working on the pick-up principle.
Workpieces produced: Planet carriers
Multifunctional horizontal machining centre for turning and turn-milling; complete machining in one or two set-ups.
Patented WEISSER technologies such as pick-up turning, rotational turning and turning of non-round profiles (HOT).
Technical data
Each card leads to the model page: comparative technical data table, variants and a PDF data sheet.
UNIVERTOR AC Single- and twin-spindle pick-up vertical lathe for chuck parts up to Ø 150 mm Ø 150 mm215 mm4,500 rpm Technical data
UNIVERTOR AE Horizontal pick-up machine for cutting shafts to length, centring and end machining Ø 150 mm600 mm1,900 mm Technical data
UNIVERTOR AM Multifunctional pick-up vertical turning centre in single-, twin-spindle and transfer (AM-T) versions Ø 360 / 450 mm410 / 500 mm40 kW Technical data
UNIVERTOR AS Horizontal shaft turning centre with pick-up or gantry loading Ø 160 / 320 mm740–1,460 mm4,500 rpm Technical data
UNIVERTOR V Modular multifunctional pick-up vertical turning centre suited to hard turning Ø 350 mm400 mm4,500 rpm Technical data
VERTOR C/M 2- or 4-axis vertical turning centre for chuck parts and shafts Ø 450 mm600 mm6,000 rpm Technical data
MULTICENTER Multifunctional horizontal machining centre for turning or turn-mill complete machining 1,200 mm350 mm5,700 rpm Technical data Technical data is taken from information published by the manufacturer. The manufacturer may change it without notice, and values may vary with the model and the machine configuration. The data is for information only and is not binding on Boztaş; binding values are stated only in a written quotation.
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