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Profile cutter grinding

JUNGNER PG 700 CNC

High-precision profile cutter grinding machine for the cutters of screw pump and compressor rotors

JUNGNER PG 700 CNC profile cutter grinding machine
Ø 500 mm Max. cutter diameter
43 kW Grinding spindle power
25,000 rpm Spindle speed
700 mm X-axis stroke
0.25 µm Probe repeatability (2σ)

ⓘ Manufacturer data (JUNGNER product page and technical specification). Values may change and vary; not binding on Boztaş.

Why PG 700 CNC?

For rotor cutters

The PG 700 CNC from the SRM Line is designed for grinding the cutters of screw pump and compressor rotors; cutters up to Ø 500 mm are ground.

Reduces finish grinding

According to the manufacturer, the accuracy achieved can reduce or completely remove the need for finish grinding; the flexible swivelling grinding spindle, integrated probe measuring and dedicated software support this.

Integrated measuring

Renishaw MP 250 strain-gauge probe; 0.25 µm unidirectional repeatability (2σ), ±1 µm 3D lobing in X, Y and Z, 0.08 N trigger force.

Technical data

Columns to compare
FeaturePG 700 CNC
Axes
X axis: stroke / rapid traverse / positioning accuracy 700 mm / 10 m/s / 1.2 µm
Y axis: stroke / rapid traverse / positioning accuracy 300 mm / 10 m/s / 1.2 µm
Z axis: stroke / rapid traverse / positioning accuracy 300 mm / 10 m/s / 1.2 µm
Linear-axis resolution 0.0001 mm
B axis: stroke / speed / accuracy Endless (∞) / 37.5 rpm / ±1.8″
C axis: stroke / speed / accuracy ±95° / 2,160 °/min / ±1.8″
Rotary-axis resolution 0.0001°
Measuring system Heidenhain external encoders on all axes
Workhead and tool capacity
Clamping interface HSK-100 or ISO-50
Max. cutter diameter Ø 500 mm
Grinding spindle and wheel
Spindle Flexible swivelling grinding spindle
Spindle speed 0–25,000 rpm
Spindle power 43 kW
Max. grinding wheel diameter Ø 300 mm
Measuring
Measuring probe Renishaw MP 250, touch trigger, strain-gauge technology
Unidirectional repeatability 0.25 µm (2σ)
3D lobing (X, Y, Z) ±1 µm
Stylus trigger force 0.08 N
Dressing
Dresser speed 4,000 rpm
Max. dresser wheel Ø 150 mm
Control
CNC control Fanuc 30iMB
Software Dedicated profile-cutter grinding software, integrated probe measuring functions

Manufacturer data (JUNGNER product page and technical specification). Rapid-traverse values are reproduced in the unit given in the specification (m/sec).

Processes that can be combined on this machine

  • Profile cutter grinding
  • Integrated probe measuring
  • Wheel dressing

Typical workpieces

  • Cutters for screw pump and compressor rotors

Related industries: Machine BuildingHydraulics

Frequently asked questions

Which cutters is the PG 700 CNC designed for?

For the cutters that machine screw pump and compressor rotors. The maximum cutter diameter is Ø 500 mm; the workhead clamping interface is HSK-100 or ISO-50.

Can cutters be measured on the machine?

Yes; the machine has integrated probe measuring functions. The Renishaw MP 250 probe offers 0.25 µm (2σ) unidirectional repeatability, ±1 µm 3D lobing in X, Y and Z and a 0.08 N trigger force.

What are the spindle and wheel capacities?

The grinding spindle has 43 kW at 0–25,000 rpm, with a maximum wheel diameter of Ø 300 mm. The dressing unit runs at 4,000 rpm with dresser wheels up to Ø 150 mm.

Catalogue

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