Large tool space
2,500, 3,000 or 3,500 mm length; 1,400 mm deep bolster, 1,250 mm deep slide clamping area and 1,010 mm passage between uprights.
Precision stamping and forming presses
Haulick + Roos ROP 4,000–5,000 kN
Large precision stamping and forming press with up to 3,500 mm tool space, planetary gear or FSD servo drive
4,000–5,000 kN Nominal press force
≤ 100 1/min Stroke rate
2,500–3,500 mm Tool space (left to right)
300 mm Slide stroke (max.)
600 mm Die height (max.)
ⓘ Manufacturer data; Haulick + Roos ROP brochure and product page. Values may change and vary; not binding on Boztaş.
Why ROP 4,000–5,000 kN?
Drive
Flywheel with planetary gear (4,000 kN: 20–100, 5,000 kN: 20–80 1/min) or FSD servo drive (5–100 / 5–80 1/min); plain flywheel drive on request.
Design
Three-part GJS cast frame, double con-rod drive with four-bearing eccentric shaft, KFS guide system, roller slide guides and integrated hydraulic overload protection; stroke adjustment optional.
Variants
ROP 4000
Tool space 2,500 / 3,000 / 3,500 mm; planetary gear 20–100 1/min, FSD 5–100 1/min; 75,000–97,000 kg
Suited to: Dies that need 4,000 kN
ROP 5000
Tool space 2,500 / 3,000 / 3,500 mm; planetary gear 20–80 1/min, FSD 5–80 1/min; 77,000–99,000 kg
Suited to: Dies that need 5,000 kN
FSD servo driveoption
Slide speed slowed from any position over any stroke section; pre-programmed motion profiles for drawing, bending, coining and cutting; creep speed at full press force and handwheel try-out; switched off, the press runs like a classic eccentric press at higher output
Suited to: Parts needing variable forming speed, and die try-out
Technical data
| Feature | ROP 4000 | ROP 5000 |
|---|---|---|
| Press | ||
| Nominal press force | 4,000 kN | 5,000 kN |
| Tool space, left to right (options) | 2,500 / 3,000 / 3,500 mm | 2,500 / 3,000 / 3,500 mm |
| Slide stroke, fixed (max.) | 300 mm | 300 mm |
| Slide stroke, adjustable | 50–250 mm | 50–250 mm |
| Slide adjustment | 200 mm | 200 mm |
| Speed | ||
| Stroke rate, flywheel drive | On request | On request |
| Stroke rate, flywheel with planetary gear | 20–100 1/min | 20–80 1/min |
| Stroke rate, FSD servo drive | 5–100 1/min | 5–80 1/min |
| Bolster and tool space | ||
| Max. die height (stroke down, adjustment up) | 600 mm | 600 mm |
| Bolster area (length × depth) | 2,500 × 1,400 / 3,000 × 1,400 / 3,500 × 1,400 mm | 2,500 × 1,400 / 3,000 × 1,400 / 3,500 × 1,400 mm |
| Slide clamping area (length × depth) | 2,500 × 1,250 / 3,000 × 1,250 / 3,500 × 1,250 mm | 2,500 × 1,250 / 3,000 × 1,250 / 3,500 × 1,250 mm |
| Passage between uprights | 1,010 mm | 1,010 mm |
| Bolster opening (length × depth) | 2,100 × 400 / 2,600 × 400 / 3,100 × 400 mm | 2,100 × 400 / 2,600 × 400 / 3,100 × 400 mm |
| Bolster plate height | 200 mm | 200 mm |
| Design | ||
| Press frame | Three-part, nodular cast iron (GJS); bolster serves as the oil tank | Three-part, nodular cast iron (GJS); bolster serves as the oil tank |
| Drive train | Double connecting rod, eccentric shaft with 4 bearings, wide con-rod spacing | Double connecting rod, eccentric shaft with 4 bearings, wide con-rod spacing |
| Guide system | KFS (slide guide + plunger guides in the frame); slide guided to below the strip line by roller guide elements | KFS (slide guide + plunger guides in the frame); slide guided to below the strip line by roller guide elements |
| Mass balancing | Rotating masses | Rotating masses |
| Slide adjustment and protection | Electric-motor slide adjustment (quick tool release and fine adjustment during operation optional); integrated hydraulic overload protection in the slide; stroke adjustment optional | Electric-motor slide adjustment (quick tool release and fine adjustment during operation optional); integrated hydraulic overload protection in the slide; stroke adjustment optional |
| Control | ||
| Control | Modular PC control with colour touch display | Modular PC control with colour touch display |
| Connections | ||
| Required air pressure | 6 bar | 6 bar |
| Dimensions and weight | ||
| Weight without feed (approx.) | 75,000 / 85,000 / 97,000 kg | 77,000 / 87,000 / 99,000 kg |
Manufacturer data; Haulick + Roos ROP brochure and product page. Multiple values are listed left to right by tool-space option (2,500 / 3,000 / 3,500 mm). The FSD stroke rate depends on the FSD variant. Model name: ROP 4000-2500 = 4,000 kN, 2,500 mm tool space.
Technical data is taken from information published by the manufacturer. The manufacturer may change it without notice, and values may vary with the model and the machine configuration. The data is for information only and is not binding on Boztaş; binding values are stated only in a written quotation.
Processes that can be combined on this machine
- Stamping
- Piercing
- Cutting
- Bending
- Drawing
- Coining
Typical workpieces
- Electric motor laminations, rotor and stator laminations (Elektrobleche, Rotor-Stator-Bleche)
- Parts for electric mobility (Teile für die Elektromobilität)
Related industries: AutomotiveEnergyMachine BuildingElectricalDomestic Appliances
Frequently asked questions
Which drives are available in this series?
According to the brochure, a flywheel with planetary gear (4,000 kN: 20–100, 5,000 kN: 20–80 1/min) and the FSD servo drive (5–100 / 5–80 1/min) are offered; a plain flywheel drive is available on request.
What are the tool space and bolster dimensions?
Bolster 2,500, 3,000 or 3,500 × 1,400 mm, slide clamping area of the same length × 1,250 mm; bolster opening 2,100–3,100 × 400 mm, die height 600 mm, slide adjustment 200 mm.
How heavy is the press?
The weight without feed is approx. 75,000 kg (ROP 4000-2500) to 99,000 kg (ROP 5000-3500); the required air pressure is 6 bar.
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