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Servo production and assembly systems
Sub-assembly production system combining a servo press with the BIMERIC platform for progressive dies
ⓘ Manufacturer data (BIMERIC SP and SP 800 product pages, BIMERIC SP brochure 03/15); see the BIMERIC BM brochure for further platform data. Values may change and vary; not binding on Boztaş.
Parts stamped in the press pass on the carrier strip directly to the BIMERIC platform and are completed into ready-to-install assemblies; no intermediate transport, singling or separate assembly machine is needed.
On the SP 500, stroke of 15–63 mm and stroke position of 0–60 mm are steplessly adjustable; programming needs only stroke length, feed and opening value at bottom dead centre; direct drive via torque motor, up to 76 movements.
Contact welding, thread forming, screw insertion and assembly are moved to the BIMERIC platform; the tool in the press becomes shorter and the stations are easier to access.
500 kN, 400 1/min, stroke 15–63 mm, plate 1,000 × 560 mm, opening at BDC 287 mm, column opening for 250 mm strip
Suited to: Progressive dies with wide strip, variable stroke
800 kN, 200 1/min, fixed 30 mm stroke, stroke position −8 mm from BDC, plate 1,000 × 510 mm, opening 324.5 mm, column opening for 160 mm strip
Suited to: Progressive dies needing high cutting force
The same servo press can run on its own without BIMERIC; existing or new follow-on tools are integrated via the programmable stroke position
Suited to: Press work only (stand-alone operation)
| Feature | With SP 500 | With SP 800 |
|---|---|---|
| Performance | ||
| System cycle rate | stepless, max. 250 1/min | — |
| Press stroke rate | 400 1/min | max. 200 1/min |
| Press force | 500 kN | 800 kN |
| Stroke | 15–63 mm, stepless | fixed 30 mm |
| Stroke position adjustment | 0–60 mm, stepless | −8 mm from BDC |
| Servo units (BIMERIC) | max. 40 kN, stroke max. 120 mm | — |
| Tool area and feed | ||
| Tool mounting plate (L×W) | 1,000 × 560 mm | 1,000 × 510 mm |
| Opening at BDC | 287 mm | 324.5 mm |
| Column opening (max. strip width) | 250 mm | 160 mm |
| Feed | Servo feed, any length | — |
| Material | ||
| Strip thickness / wire diameter | strip max. 4 mm; wire max. Ø 4 mm | — |
| Control | ||
| Control | VariControl VC 1, central for all processes | VariControl VC 1, central for all processes |
| Press monitoring | Dynamic retraction depth control (BDC position regulated across the entire speed range); temperature, force, path and vibration measured continuously | Integrated sensor systems |
| Dimensions and weight | ||
| Dimensions / weight | Depending on design | — |
Manufacturer data (BIMERIC SP and SP 800 product pages, BIMERIC SP brochure 03/15); see the BIMERIC BM brochure for further platform data. Depends on material and process.
Technical data is taken from information published by the manufacturer. The manufacturer may change it without notice, and values may vary with the model and the machine configuration. The data is for information only and is not binding on Boztaş; binding values are stated only in a written quotation.
The BIMERIC SP combines a servo press for progressive dies (SP 500 or SP 800) with the BIMERIC platform; parts cut in the press pass on the carrier strip to the platform and are completed into ready-to-install assemblies. The BIMERIC Modular is based on a linear tool concept for 80 mm strip with standard feeding, 400 kN stamping and LEANTOOL L250 forming modules.
SP 500: 500 kN, 400 1/min, programmable stroke of 15–63 mm and stroke position of 0–60 mm, 250 mm column opening. SP 800: 800 kN, 200 1/min, fixed 30 mm stroke, stroke position −8 mm from BDC, 160 mm column opening; it can also run stand-alone.
According to the manufacturer, existing or new follow-on tools are integrated flexibly into the SP 500 thanks to the freely programmable stroke and stroke position adjustment; stroke length, feed and opening value at BDC are stored in the tool program and set automatically when tools are changed.
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